Get in Touch →

Stainless Steel Waste Pipe Replacement During Shutdown

The Brief

Foredowel Group was appointed to remove and replace an existing rooftop waste pipe system during a planned shutdown period, where timing and coordination were essential.

Due to the location of the pipework on the roof, the project required carefully managed crane operations alongside safe removal and installation procedures.


Waste pipe replacement project


Crane lifting rooftop pipework


Waste pipe removal during shutdown


Rooftop engineering works


New stainless steel waste pipe installation


Stainless steel pipework replacement


Crane-assisted stainless steel pipe installation


Completed rooftop waste pipe installation

The Challenge

The replacement works were carried out during a shutdown period, meaning the project had to be completed safely and efficiently within a strict timeframe.

Working at height on the roof introduced additional planning and coordination requirements, with crane lifting operations carefully managed to safely remove the old waste pipe and position the new stainless steel system.

Our Solution

Foredowel coordinated the removal of the existing pipework and installation of a brand new stainless steel waste pipe system, ensuring all lifting and rooftop works were completed in a controlled and efficient manner.

The team worked within the shutdown schedule to minimise disruption and ensure the replacement system was installed and operational within the required timeframe.

Services Delivered

The Outcome

The waste pipe replacement was completed successfully during the shutdown period, with the new stainless steel system installed safely and efficiently despite the logistical challenges of rooftop access and crane lifting operations.

This project highlights Foredowel Group’s ability to deliver time-critical engineering works where planning, safety and coordination are essential.

Heat Exchanger Removal and Installation During Shutdown Period

The Brief

Foredowel Group was appointed to remove and refit a new heat exchange system during a planned shutdown period, where timing, planning and accuracy were critical.

The project required careful preparation due to extremely restricted access, with only a few millimetres of clearance available to safely remove the existing system and install the replacement unit.

The Challenge

The removal and installation process required a carefully considered lifting plan due to the limited working space available around the equipment.

With only a couple of millimetres of room to manoeuvre the system out and back into position, the project demanded precise planning, controlled lifting and close coordination throughout.

Our Solution

Foredowel developed and carried out a planned approach to safely remove the existing heat exchange system and refit the replacement unit within the shutdown window.

The team carefully managed the lifting operation, positioning and refit to ensure the system could be installed accurately despite the restricted access and tight tolerances.

Services Delivered

The Outcome

The heat exchange system was successfully removed and replaced during the shutdown period, with the Foredowel team completing the work safely, accurately and within the required timeframe.

This project demonstrates Foredowel Group’s ability to deliver complex mechanical installation work where planning, precision and time-critical execution are essential.

Stainless Steel Auto Wash System Installation

The Brief

Foredowel Group was appointed to support the fabrication and installation of a bespoke stainless steel auto wash system, designed to meet operational and durability requirements within an industrial environment.

The project required a combination of fabrication expertise, mechanical installation and electrical integration to ensure the system was fully operational and compliant upon completion.

Our Solution

Our fabrication team manufactured the stainless steel wash system to specification, ensuring a durable and practical solution suitable for ongoing operational use.

Once fabricated, the system was professionally fitted on site by the Foredowel team, with our mechanical services division overseeing installation and positioning.

Foredowel’s electrical engineers completed the electrical installation, testing and commissioning process, ensuring the system was fully integrated and signed off for operation.

Services Delivered

The Outcome

The completed stainless steel auto wash system was successfully fabricated, installed and commissioned — delivering a reliable, professionally integrated solution supported by multiple engineering disciplines within Foredowel Group.

Foredowel Group Expands Services with LEEA Accredited Lifting Equipment Testing

🚧 EXPANDING OUR SERVICES ACROSS THE FOREDOWEL GROUP

We’ve been listening closely to our customers – and acting on what matters most.
More and more, we’re seeing a growing requirement for support with the inspection and testing of lifting equipment within customer facilities. In response, we’ve taken this as an opportunity to expand our services across the Foredowel Ltd. Group.

We’re pleased to announce that we are now accredited by LEEA (Lifting Equipment Engineers Association) to carry out lifting equipment inspection and testing services.

This means we can now support our customers with:
✔️️ Lifting equipment inspections
✔️️ Testing and certification
✔️️ Compliance with industry standards
✔️️ On-site support within your facility

This expansion is all about making things easier for our customers – providing more of the services you need, from a team you already trust.

More capability. More support. One group.

If you’d like to find out more about how we can support your lifting equipment requirements, get in touch with the team today.

First Parts Off the New ENSIS: What We Learned From Day One

At Laser Profiling Limited, investing in new technology is all about improving the service we provide to our customers. With the installation of our new AMADA ENSIS-3015 AJ 6kW fibre laser, we’re excited to continue evolving our laser cutting capabilities.

This latest addition replaces our previous 4kW AMADA F1 CO₂ laser, which served the business well for many years. Upgrading to fibre laser technology allows us to build on that strong foundation while increasing efficiency, flexibility, and performance.

While the machine is currently completing its commissioning phase, we’ve already had the opportunity to begin running initial test parts – and the early results are extremely encouraging.

Precision From the First Cut

One of the first things that stood out during our initial runs was the consistency and accuracy the ENSIS delivers. Fibre laser technology allows for extremely tight tolerances and clean edge finishes, meaning parts require less secondary processing and move more efficiently through production.

For our customers, this translates directly into high quality components and reliable repeatability across production runs.

Speed and Efficiency

Another immediate advantage we noticed was the cutting speed across a variety of materials. Compared with older CO₂ technology, fibre lasers offer significantly improved cutting performance, particularly on thinner materials.

The ENSIS system also intelligently adjusts the beam mode depending on the material thickness, allowing it to process both thin sheet and thicker plate efficiently on the same machine.

Material Versatility

During our first runs, we began testing a range of materials including:

The results showed excellent cut quality across all three, reinforcing the machine’s ability to handle diverse project requirements across multiple industries.

Preparing for Full Production

Although we’re still in the commissioning stage, these first test runs have already demonstrated the advantages this new technology will bring to our workshop.

Our team is currently working closely with engineers to ensure everything is fully calibrated and optimised before the machine moves into full production.

What This Means for Our Customers

Upgrading from our previous CO₂ laser to the ENSIS fibre system represents an important step forward for Laser Profiling Limited. Once fully operational, it will allow us to:

Watch This Space

We’re looking forward to sharing more updates as the commissioning process completes and the machine begins full production.

In the coming weeks, we’ll be showcasing the ENSIS in action, highlighting the parts it produces and the projects it will help bring to life.

Stay tuned – the best is yet to come.

Laser Profiling Achieves EN1090 Certification to Execution Class 2

Laser Profiling has announced a significant milestone in its growth and commitment to quality, having successfully obtained EN1090 certification to Execution Class 2 (EXC2). The accreditation marks an important step forward for the company, reinforcing its capability to deliver structurally compliant components for a wide range of construction and engineering applications.

Strengthening Quality and Compliance

EN1090 is a European standard that governs the fabrication and assembly of steel and aluminium structures. Achieving compliance to Execution Class 2 demonstrates that Laser Profiling meets stringent requirements for quality management, traceability, and welding controls—standards typically required for buildings, bridges, and other structural projects.

A Rigorous Certification Process

The certification process involved a comprehensive audit of the company’s internal systems, production procedures, and quality assurance measures. From material handling and documentation to fabrication processes and final inspection, Laser Profiling demonstrated its ability to meet the rigorous demands set out by the standard.

A spokesperson for Laser Profiling commented:
“Achieving EN1090 EXC2 certification is a proud moment for our business. It reflects the hard work and dedication of our team, and our ongoing commitment to delivering high-quality, compliant products to our customers.”

Expanding Opportunities

With this certification in place, Laser Profiling is now positioned to support a broader range of structural steel projects across the UK and Europe. Clients can be assured that all relevant components are manufactured in line with recognised industry standards, helping to streamline project approvals and ensure regulatory compliance.

Looking Ahead

The achievement underscores Laser Profiling’s focus on continuous improvement and investment in both its people and processes. As demand grows for reliable and certified fabrication partners, the company is well-placed to strengthen its presence within the structural steel supply chain.

Looking ahead, Laser Profiling aims to build on this success by further enhancing its capabilities and maintaining the high standards required by EN1090, ensuring consistent quality and reliability for every project it undertakes.

‍

Foredowel Ltd Attending Subcon 2026

Foredowel Ltd is pleased to announce that our team will be attending Subcon 2026, the UK’s leading subcontract manufacturing and supply chain event, taking place on 3–4 June 2026 at the NEC Birmingham.

Subcon brings together thousands of professionals from across the manufacturing sector, including engineering companies, OEMs, procurement specialists, and supply chain partners. The event provides a valuable platform for discovering new technologies, building partnerships, and exploring opportunities within the UK and global manufacturing supply chain.

Connecting with the Manufacturing Community

At Foredowel Ltd, we believe strong collaboration across the supply chain is essential for delivering high-quality engineering solutions. Attending Subcon allows our team to connect with industry peers, explore new developments in manufacturing technology, and discuss how businesses can strengthen their supply chains.

The event attracts more than 6,000 visitors and over 200 exhibitors, showcasing capabilities across a wide range of subcontract manufacturing disciplines, including precision engineering, fabrication, machining, and specialist manufacturing services.

Meet the Foredowel Team at Subcon

Members of the Foredowel team will be attending across both days of the event and are looking forward to meeting fellow professionals from across the engineering and manufacturing sectors.

If you’re planning to attend Subcon 2026, we would welcome the opportunity to connect, share insights, and discuss how Foredowel Ltd can support your manufacturing requirements.

About Subcon

Subcon is recognised as one of the UK’s most important events for subcontract manufacturing and supply chain solutions. Hosted annually at the NEC Birmingham, the exhibition provides visitors with the opportunity to meet leading suppliers, discover new technologies, and attend industry-focused presentations and networking sessions.

For more information about the event, visit:
https://www.subconshow.co.uk/

Stay Connected

Follow Foredowel Ltd on LinkedIn to stay updated on our events, projects, and developments across the manufacturing sector.

‍

Celebrating 44 Years of Foredowel Ltd

This week marks a proud milestone for Foredowel Ltd as we celebrate 44 years in business. Since our incorporation in 1981, the company has grown from its early beginnings providing site services to Port Talbot Steelworks into a diverse engineering business serving multiple industries across South Wales and beyond.

Over the past four decades, Foredowel Ltd has continually evolved and expanded its capabilities. What started as a site services provider has grown to include a wide range of engineering solutions such as shop fabrication, machine shop services, CNC machining, laser cutting, and onsite electrical services through our sister companies.

A Message from Our Managing Director

Reflecting on the company’s journey, Robert Jones, Managing Director of Foredowel Ltd, shared:

“I am very proud that the company has reached this milestone and take great pride in continuing the growth of the company that began with my father and grandfather before him.

Since our incorporation in 1981 to offer site services to Port Talbot Steelworks, we have constantly diversified into other areas of engineering such as shop fabrication, machine shop services, CNC machining, as well as laser cutting and onsite electrical services through our sister companies.

Our 44th anniversary is a testament to the hard work and dedication of our skilled workforce, who hold the same values and principles the company was founded on.”

Looking Back — And Forward

Reaching 44 years in business is a testament to the dedication, expertise, and commitment of the people who make up Foredowel Ltd. From our experienced engineers and workshop teams to our trusted clients and industry partners, every contribution has played a part in our journey.

As we celebrate this milestone, we extend our sincere thanks to everyone who has supported Foredowel over the years.

Here’s to 44 years of engineering excellence — and many more to come.

‍

Elevating Our Excellence: Laser Profiling Limited Invests in the Future with the AMADA ENSIS 6kW Fibre Laser

At Laser Profiling Limited, we believe in continuous evolution to better serve our clients. We are thrilled to announce a significant leap forward in our production capabilities: the upcoming installation of the AMADA ENSIS-3015 AJ 6kW Fibre Laser, complete with the AS-LUL automation system.

This new powerhouse is set to replace our trusted 4kW F1 CO2 laser. While the F1 has been a cornerstone of our workshop for years, the shift to 6kW fibre technology marks a new chapter in speed, precision, and material versatility for our customers.

What’s New?

The arrival of the ENSIS-3015 AJ brings several game-changing technical advantages to our workshop:

Why This Matters for Our Clients

The move from 4kW CO2 to 6kW Fibre isn’t just about power—it’s about efficiency. Fibre lasers are significantly faster on thinner materials and offer much lower power consumption than traditional CO2 models, allowing us to remain competitive while improving our environmental footprint.

The Roadmap to 2026

We are already preparing our facility for this arrival. The schedule for the transition is as follows:

Our team will be undergoing expert training during this period to ensure that from day one, we are delivering the precision and quality you expect from Laser Profiling Limited.

We look forward to showcasing what this machine can do for your next project. For more information on our new 6kW capabilities, get in touch with the team today

‍

Foredowel Ltd Proud to Support Pontarddulais Town FC Girls

At Foredowel Ltd, we believe that strong businesses are built on strong communities. That’s why we’re delighted to announce our role as the official kit sponsor for Pontarddulais Town FC Girls.

Supporting the next generation of local talent is something we take seriously. As a South Wales-based business, we understand the importance of teamwork, dedication, and perseverance — values that are just as vital on the football pitch as they are in our workshop.

Pontarddulais Town FC Girls is a fast-growing team, providing opportunities for young players to develop their skills, build confidence, and enjoy the benefits of sport. By partnering with them, we aim not only to support grassroots football but also to invest back into the community that supports us.

As Foredowel Ltd continues to grow, we remain committed to giving back wherever we can — whether through sponsorships, local partnerships, or by providing high-quality jobs in the area.

We wish the team every success for the season ahead and look forward to cheering them on from the sidelines.

Go Bont Girls! ⚽💙

‍